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Why 3-D Printing Will Go the Way of Virtual Reality

Extruding, printing, and sintering are not the same as manufacturing.

Christopher Mims 01/25/2012

  • 25 Comments
CNC toaster / 2D thermal printer cc Windell Oskay

Update: Tim Maly has published an excellent counterpoint to this post over at the Tech Review Guest blog.

There is a species of magical thinking practiced by geeks whose experience is computers and electronics—realms of infinite possibility that are purposely constrained from the messiness of the physical world—that is typical of Singularitarianism, mid-90s missives about the promise of virtual reality, and now, 3-D printing.

As 3-D printers come within reach of the hobbyist—$1,100 for MakerBot's Thing-O-Matic—and The Pirate Bay declares "physibles" the next frontier of piracy, I'm seeing usually level-headed thinkers like Clive Thompson and Tim Maly declare that the end of shipping is here and we should all start boning up on Cory Doctorow's science fiction fantasies of a world in which any object can be rapidly synthesized with a little bit of energy and raw materials.

This isn't just premature, it's absurd. 3-D printing, like VR before it, is one of those technologies that suggest a trend of long and steep adoption driven by rapid advances on the systems we have now. And granted, some of what's going on at present is pretty cool—whether it's in rapid prototyping, solid-fuel rockets, bio-assembly or just giant plastic showpieces.

But the notion that 3-D printing will on any reasonable time scale become a "mature" technology that can reproduce all the goods on which we rely is to engage in a complete denial of the complexities of modern manufacturing, and, more to the point, the challenges of working with matter.

Let's start with the mechanism. Most 3-D printers lay down thin layers of extruded plastic. That's great for creating cheap plastic toys with a limited spatial resolution. But printing your Mii or customizing an iPhone case isn't the same thing as firing ceramics in a kiln or smelting metal or mixing lime with sand at high temperatures to produce glass—unless you'd like everything that's currently made from those substances to be replaced with plastic, and there are countless environmental, health, and durability reasons you don't.

Advocates of 3-D printing also neglect entirely the fact that so much of what we use continues to be made out of natural substances, and for good reason. By any number of measures, wood is pound-for-pound stronger than steel, and the move toward natural products for packaging suggests that the strength and affordability of paper, bamboo and even mushrooms mean that in the future there will be more and not less of all of these.

The desire for 3-D printing to take over from traditional manufacturing needs to be recognized for what it is: an ideology. Getting all of our goods from a box in the corner of our home has attractive implications, from mass customization to "the end of consumerism." With stakes like those, who wouldn't want to be a true believer?

Hype is inevitably followed by some level of backlash, or at least disinterest, and it would be a shame for 3-D printing to head into a too-deep trough of the Gartner hype cycle. There will be plenty of interesting applications for 3-D printing, but I'll bet the ones that will have the biggest impact will be within traditional factories, where rapid prototyping is already having a huge impact.

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gabrielg01

450 Comments

  • 483 Days Ago
  • 01/25/2012

It will be a niche

Small washing machines did not make the commercial laundromats and cleaning services go away.

Home baking, cooking robots did not make commercial bakeries, and restaurants go away either. Et cetera...

Most people are lazy beyond using robotic devices. They just want the final product. That's why home manufacturing will always be a niche.

Reply

Sanescience

19 Comments

  • 481 Days Ago
  • 01/27/2012

Re: It will be a niche

If only human trends were so easy to predict.  There is a lot of big money and jobs dedicated to manufacturing and transporting stupid pieces of plastic from Ch|na et all. It doesn't have to be all things to all consumers to cause seismic shifts.  Most fundamental shifts are one "killer app" away from changing society.

If a small inexpensive system becomes all the rage for printing pieces to an RPG game like D&D, that could be the toe hold for it to really take off - as one scenario example.

Reply

briang1621

173 Comments

  • 480 Days Ago
  • 01/28/2012

Re: It will be a niche

When you have hundreds of billions of dollars in manufacturing even simple plastic goods you will always have someone trying to invent a way of improve that manufacturing process using technologies like 3D printers. It is not a question of technology but of inventor’s motivation.  

The best example of motivation is creation and refinement of the technology to travel to the moon. A  large percentage of the sciences and engineers were naysayers, yet the motivation was there to succeed.
  Dr. Brian Glassman

P.S. great comments by everyone !

Reply

Heph

47 Comments

  • 483 Days Ago
  • 01/25/2012

Printing isnt everything

You forget that there are other techniques apart from printing stuff, you can synther metals as well as glasses (just look at shapeways, they print in glass, stainless steel, stirling silver, ceramics, sandstone(?)) And you can mill stuff out of blocks, heck you can mill PCBs with a reasonable accuracy. You can also vacuum-form stuff if the need arises.

The printing of plastics is just one way to do stuff and in all honesty if i want to mill something instead of printing i just exchange the printhead of my router with a milling-head or a laser if i want to cut stuff.

Reply

DavidCDean

1 Comment

  • 480 Days Ago
  • 01/28/2012

Re: Printing isnt everything

His point still stands.  The promises of home manufacturing are ridiculously overblown.

Consider this... exactly none of the "self replicating printers" are self replicating by any stretch of the definition.  Not even close.  So imagine, just for a moment, how amazingly more sophisticated these devices would have to be just to actually achieve only that.

Then you've begun to understand how wacky the dialog around 3d printing is, and I think it's even more overblown than VR was (yeah, I remember).

They're fun machines.  They're useful, and they'll only get more useful as time goes on.  But the promises of star trek style object creation on demand are bunk, and they will be for a very long time yet.

Reply

vic320

1 Comment

  • 483 Days Ago
  • 01/25/2012

True - for now...

   I agree that new technologies always stir up the technology optimists and many technologies that once looked promising end up being dead ends.  However, keep in mind that when DNA was discovered, there where those that said that one day we will be able to engineer custom lifeforms and others that said, "that will never happen".  When computers where invented, there where those that said someday we will be able to talk to them and carry them in our pocket and others that said, "not in our lifetimes" but these things have come to pass.

   I agree that the idea of printing something as complex as an iPhone is going to take some time but with the ever accelerating pace of technology are you really willing to say it will *never* happen?  Manufacturers are already using 3-D printers to produce parts that are not capable of being produced using traditional manufacturing.  With this real business incentive to improve the technology how can you be so sure of your claim with this real economic incentive to improve the technology? 

   Remember that there was very little business application for VR which is why is faltered.  However, you shouldn't write off VR either.  When it first came out it required expensive high-end video processors.  Now days, a cell phone has enough power to drive a VR system - it will come back now that it makes economic sense.  It just needs someone to create a truely compelling application (read: killer game) and easy to use, inexpensive hardware.

Reply

Spicoli

166 Comments

  • 483 Days Ago
  • 01/25/2012

Re: True - for now...

I don't think the article intended to mean "never" but just in a reasonable amount of time based on refinement of the current technology.  To match the hype, the machine would need to be able to assemble molecules but current 3D printing is really just a type of plastic molding.  It would require a kind of grand unification theory of materials to even start.

Reply

SourTomato

2 Comments

  • 481 Days Ago
  • 01/27/2012

Re: True - for now...

I'm pretty sure that the article said 3d printing will go the way of VR. The poster you replied to made a pretty good argument, there is no need for you to defend the article. Let it be tested against the ballistics capabilities of wiley commenters. My thoughts on the article is that what it's claiming is premature at best. 3D printing is a new technology and we should never impose limits on technologies which are rapidly being developed.

Reply

peterf.meckiffe

4 Comments

  • 482 Days Ago
  • 01/26/2012

Missed the point?

It seems that the author may have missed the point a bit...

So far I haven't heard anyone seriously talking about home manufacturing. Sure it has been mentioned by a few fanatics, but no-one is seriously thinking that is the main benefit.

The benefit comes in for hobbyists in the fact that we can create purpose built parts which you could not buy on the market, such as the awesome tank tracks for a spy camera (recently demonstrated on the tube).

But again, if you were to focus on the hobbyists outlook you are really missing the point... and with it the most exciting developments. Look at aviation for example, Boeing and GE are in the process of building 3D printing into their production lines, to help save on both weight and waste by using simulation software to establish where the stress occurs in parts for jet engines and brackets etc... and from this data optimising the shape and structure of parts quickly, and efficiently. Thats exciting right?

Countless other industries are also picking up on this new technique, and the potential uses are countless... so, Mr Mims, I don't really see why you felt the need to write this article... it just seems overwhelmingly pessimistic, mixed with stating the bleeding obvious... like obviously 3-D printing can't replace manufacturing yet?! But who said it could??

Reply

kbillet

60 Comments

  • 482 Days Ago
  • 01/26/2012

Re: Missed the point?

Answer!
I am a manufacturing engineer, and I recall reading a previous article here at TR that either outight said that traditional processes would be replaced or inferred it.  When I had read that article my thoughts were, it's just another tool, another possiblity to consider when you decide which materials and processes should be used.  In business the selection of materials and processes are all about the money.  Lowest cost always wins based on product quality being equal [Best Value].
Best Regards,

Reply

Cypres

1 Comment

  • 482 Days Ago
  • 01/26/2012

3-D Printing

If it's a 3-D printing technology on flat surfaces without the need of 3-D glasses it will take off. Otherwise I don't see books, wallpapers... printed in real 3-D usefulness as that can even make them unnecessarily voluminous.

Reply

hapticz

1 Comment

  • 482 Days Ago
  • 01/26/2012

no true efficiency

none of this will yield more for less, ie too many ideas use far more resource than is output. not talking about engines that run on water or no fuel. rather simply, these ideas all consume more energy than yielded.

Reply

chuckgrigsby

1 Comment

  • 482 Days Ago
  • 01/26/2012

Beg to differ

Your tone in dismissing 3D printing reminds me of an episode of "West Wing" wherein a physicist supporting public funding of a large accelerator was asked by the senator blocking the project (is there any other kind of senator?) "what good is it?"  The physicist replied, "I don't know, but then, we didn't know what to do with the electron when it was discovered."

Reply

bkshilo

36 Comments

  • 482 Days Ago
  • 01/26/2012

Re: Beg to differ

Was the electron discovered as a result of publicly funded research?  I honestly don't know and would appreciate any insight.

Somebody has to decide which basic research projects should be publicly funded.  However, I suspect  that funding a particle accelerator probably has more long-term economic spinoffs (or other tangible benefits to the taxpayer) than studying the mating habits of grizzly bears.

Reply

Kevn73

41 Comments

  • 482 Days Ago
  • 01/26/2012

Why 3D printing WON'T go the way of Virtual Reality

The author thinks a good analogy for 3D printing is Virtual Reality. I think a far better analogy is Robotics.

Only a fool would argue that robotics has not revolutionized manufacturing. Robots are ubiquitous in manufacturing from the automotive industry to Bush's freak'n baked beans... You can't go to a factory and not witness robotics in action. Yet robots are virtually non-existent in our daily lives, save for the occasional Roomba roaming the halls. This is very much akin to how 3D printing will affect our lives in the foreseeable future.

I agree that there is a lot of hype surrounding 3d printing. There are some who are so excited about it that their imaginations run wild with visions of rows upon rows of 3D printers building billions of metal and plastic parts to manufacture the world's consumer products. Is that going to happen any time soon? Probably not. But the potential for it to happen is there, and so in fifty or one hundred years time, who knows?

Unlike VR, which even today has limited use in a handful of roles, 3D printing is a technology that is not only proving that it can match the quality of traditional metal/plastic molding manufacturing, but vastly improve on it by allowing flexibility of design and reducing waste.

Will we ever see 3D printing take off in the home, as we expect it to take off in industry? Probably not. I agree with that part of that article. But we should not assume that failure to adopt 3D printing in the home will reflect in any way a failure to adopt 3D printing in mass production; again similar to the history of robotics. As manufacturers incorporate 3D printing into their production pipelines most consumers won't even know that industry is undergoing a revolution, but a revolution it will be.

Reply

anthrobotic

1 Comment

  • 482 Days Ago
  • 01/26/2012

Denial & Belief

the author and those of us armchairing the topic should bear in mind one important idea: people who believe something will/will not be with 100% dedication are almost always wrong. 

oooohhh.  gasp.  powerful.

oh, and read my perpetually beta technology website:  www.anthrobotic.com

Reply

SourTomato

2 Comments

  • 481 Days Ago
  • 01/27/2012

Re: Denial & Belief

Nice articles on your website. However, I don't understand what this comment you posted is supposed to mean. Will you elaborate?

Reply

JHiemenz

1 Comment

  • 481 Days Ago
  • 01/27/2012

The Biggest Impact

While there’s a lot of understandable excitement over 3D printers for consumer use, I have to agree with the author that the vision of the Star Trek-like home replicator, which produces professional-grade consumer products or parts will remain a futuristic dream for some time.

Before we have replicators in our homes, we’ll likely see a step where 3D printing businesses will act like a Kinko’s. They will produce individual replacement parts or eventually entire assembled products developed by manufacturers. The service would download a part's or product’s design file from the manufacturer for a fee, build it for you and call you when it’s ready.

The author is right that the applications presently having the biggest impact are coming from the manufacturing industry (i.e. 3D printer use by design and manufacturing engineers). Of the manufacturers in the Fortune 500, it’s a good bet most supplement design and manufacturing processes with 3D printing (additive manufacturing) processes. The 3D printing industry is only about 25 years old, but it is already changing the face of manufacturing.

It is the industrial installations of 3D printers across all industries, like aerospace, consumer goods, automotive and others that will make the biggest impact for the foreseeable future.

For a video that shows how Acist Medical Systems uses FDM 3D printing, copy this link:

http://www.stratasys.com/Resources/Case-Studies/Medical-FDM-Technology-Case-Studies/Acist.aspx

There are over 100 industrial 3D printing case studies available on Stratasys.com:

http://www.stratasys.com/Resources/Case-Studies.aspx

Reply

skipm

7 Comments

  • 481 Days Ago
  • 01/27/2012

Why it will take off....

Everyone is forgetting one thing which will make 3-D printing the technology of the future. Its summed up in there letters. DOD.. That's right folks the Department of Defense. Ships, airplanes, tanks,and anything else that needs parts but don't have to be shipped or stored the DOD will be interested in and will throw money at the technology which will "trickle down to the civilian population and use.

Reply

Quarck

1 Comment

  • 480 Days Ago
  • 01/28/2012

Re: Why it will take off....

Agreed. The power of 3D printing lies in the possibility to create shapes which would be prohibitively expensive to fabricate in every other way and to be able to fabricate small series of complex shapes quickly and inexpensively. It's perfect for rapid prototyping.

As far as I'm concerned 3D printing is at the T-Ford stage of technology.
Home usage for 3D printing will therefore for now be for those with a DIY mentality, but in the industry the technology is rapidly gaining traction given the reasons above.

Comparing 3D printing with VR, which is indeed is more of a fad, is therefore a faulty analogy.

Reply

briang1621

173 Comments

  • 480 Days Ago
  • 01/28/2012

Re: Why it will take off....

Great Example with the DOD, I see their need to make parts quickly.

Reply

Christoff

2 Comments

  • 479 Days Ago
  • 01/29/2012

Re: Why 3-D Printing Will Go the Way of Virtual Reality

Affordable inkjet and laser printers didn't make the printing industry obsolete, they are simply another tool.

3D printers, CNC, metal sintering and other rapid prototyping technologies will become progressively cheaper and more accessible.

They will probably never replace large scale manufacturing. BUT... if there's one thing history has taught us, it's "never say never".

Reply

BirdMiler

1 Comment

  • 478 Days Ago
  • 01/30/2012

A man stuck in the past

The only way you can write an article like this is if you are stuck in the past. GE, Boeing, EADS, Bentley, BMW as well as other companies are already using 3D printing in everything from aerospace parts to engine parts. It is tough to keep up, but if you are writing articles about technology then it is kind of your job to do so. Good luck. :-)

Reply

TankTreads

1 Comment

  • 477 Days Ago
  • 01/31/2012

What about EBM?

This article makes no mention of additive manufacturing processes like Arcam's Electron Beam Melting, which is already being used in a limited capacity to make bone implants, honeycomb scaffolds and hollow parts out of titanium that would be impossible to machine out of a solid billet.

3D printer-like devices can be used to make functional parts out of materials other than plastic. It's only a matter of modifying the process to suit the material in question. However, at present, the idea of replacing all conventional manufacturing processes (CNC milling, assembly lines, welding, forging, casting, extrusion, injection molding, etc.) with 3D printing and additive manufacturing is pretty much a pipe dream, because these processes are too expensive, too cumbersome and too slow to meet mass-market demand.

They are, however, very good and very efficient for quickly producing low-volume objects that require customization to suit individual needs, because they're completely computer-controlled and need no retooling to produce many different kinds of parts. Once this sort of equipment becomes cheaper and more commonplace, we may see an emerging paradigm shift in manufacturing principles. But, for now, I foresee that the "old" way of doing things will reign supreme for years to come.

Reply

paulaO

1 Comment

  • 465 Days Ago
  • 02/12/2012

for those interested, this site has a lot of good brief info on 3D printing and allows you to compare different brands of 3D printers out there.
http://3dprinterhub.com/3d-printing/brands#comparison

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Christopher Mims is a journalist who covers technology and science for just about everybody.

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